Octotronic USE CASE with Schurter

Digital Transformation for Enhanced Process Monitoring and Optimization

SCHURTER AG collaborated with Octotronic to visualize machine and process data effectively, enabling the swift and flexible handling of both known and future issues. The focus was on process monitoring, stabilization, optimization, and quality assurance across all levels.

Electronics Manufacturing

Europe

Company

SCHURTER AG is a leading innovator, producer, and supplier of components for device protection, device connectivity, switches, and EMC products. They develop and produce input systems in close collaboration with their customers and offer services in PCB assembly for the electronics industry. The Solutions division handles comprehensive solutions from project planning to the manufacturing of final products. The SCHURTER Group consists of 20 companies in 17 countries, with 14 of them having their own production facilities.

Use Case Objectives

SCHURTER aimed to visualize their machine and process data in a way that is targeted to various user groups, allowing them to quickly and flexibly address both current and future questions. The objectives of the ‘SCHURTER Digital Factory’ included process monitoring, stabilization, optimization, and quality assurance at all levels.

Collaboration

SCHURTER and Octotronic worked together to quickly create a solution proposal and evaluate various scenarios. This collaboration led to the development of two to three use cases that could be implemented within 2023.

Key Achievements

Needs Assessment and Roadmap Development: Detailed analysis of challenges, goals, and stakeholder requirements.

Custom Connectivity Standards: Integration of innovative in-house designed SCHURTER systems with third-party machines, including manual and hard-to-automate production steps.

Data Integration: Analyzing, networking, and evaluating existing databases to support a ‘data first’ approach.

User-Centric Design: Workshops to define target groups and their needs, ensuring that all user requirements were addressed throughout the project.

Customer Benefits

The implementation brought significant improvements:

  • Scalable Connectivity: Linking systems, processes, and machine data with order data to enable preventive planning interventions.
  • Visual Representations & Analyses: Process data visualized on dashboards accessible from workstations, machines, and web browsers for all employees. Examples include parameter trending for operators and QM departments, performance analyses, and process stability.
  • Comprehensive Traceability: Proactive analysis and monitoring of the entire production history, including material and energy consumption, downtime, failure rates, scrap numbers, and production volumes. A clear, structured Smart Factory architecture was created, allowing continuous agile adjustments.

Octotronic Expertise

  • Connectivity
  • Data Structuring & Standardization
  • Data Transformation, Integration &
  • Networking
  • Data Monitoring
  • Data Analytics
  • Artificial Intelligence
  • Smart Factory Consulting

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